100 general provisions

740.04 Thermoplastic Pavement Marking. Furnish thermoplastic pavement marking material formulated expressly for use as retroreflective pavement markings on asphalt concrete or portland cement concrete pavement. Furnish material that includes a mixture of resins, at least one of which is solid at room temperature, and contains premixed glass beads, 740.09, with a 1.50 minimum index of refraction. Ensure that the ingredients are well mixed so that all parts are evenly dispersed throughout. Ensure that there are no foreign objects, skins, dirt, or such ingredients that would cause staining, discoloration, or bleeding. Furnish suitable materials for application in molten form by extrusion method. Ensure that the material is capable of retaining reflective glass beads, 740.09 Type C, after application.

A. Specific Gravity. Ensure that the thermoplastic compound has a specific gravity of 1.6 to 2.3 at 77 F (25 C) ASTM D 792.

B. Flowability. Meet percent residue requirements according to

1. AASHTO M 249, Section 4.3.6 and

2. AASHTO M 249, Section 4.3.8

C. Drying Time. AASHTO M249, section 4.3.2.

D. Field Placement Stability. After proper application and drying time, ensure that the material is not tacky and does not have an appreciable deformation or discoloration when subjected to typical vehicular traffic, and in air or road temperatures between  30 and 140 F (-34 and 60 C). Ensure that when the material is properly applied that it forms markings of a constant cross-section with a uniform density and character. Ensure that the markings maintain their original shape and pavement position.

E. Ring and ball Softening Point. Furnish a material that has a softening point of not less than 190 F (88 C) when tested according to ASTM E 28.

F. Impact Resistance. AASHTO M 249, section 4.3.4

G. Pigment Content. Furnish yellow material containing a minimum of 5 percent by weight of primary yellow (lead chromate) pigment (measured as per ASTM D 126 or Department approved lab method). Furnish white material containing a minimum of 10 percent by weight of white pigment ASTM D 1394.

H. Color.

	Minimum	Maximum
a. White, Daylight Directional Reflectance, ASTM E 1347	75	--
b. Yellow 1. Refer to Highway Yellow Color Tolerance Chart PR Color No. 1, June, 1965 U.S. Dept. of Transportation, FHWA: Yellow, Color Difference 595-13538, ASTM D 2244	50	--
Measure E, L, a, b as Cielab, Source “C”
L	+0.75	+1.0
a	+0.9	+1.7
b	+4.4	+5.1

I. Yellowness Index, AASHTO M 249, section 4.3.7

Prequalify materials according to Supplement 1047. Use materials certified according to Supplement 1089.

740.05 Preformed Pavement Marking. Furnish the preformed material suitable for retroreflective pavement markings on asphalt concrete or portland cement concrete pavement. Furnish material that is free of cracks and that has edges that are straight, true, and unbroken. Ensure that the material is flexible, formable, and suitable for application with an adhesive without heating. Furnish material containing glass beads uniformly distributed throughout with a 1.50 minimum index of refraction. Ensure that the material has a uniform surface layer of firmly bonded glass beads to provide the initial minimum specific luminance values specified for the various types of material.

Furnish material that resists deterioration by contact with highway deicing chemicals or because of the oil content of asphalt concrete pavement, or from oil droppings and other effects of traffic.

A. Type A1 Material. Furnish Type A1 material conforming to ASTM D 4505, Level 1, Classes 2 or 3, and that have a thickness of not less than 0.090 inch (2.28 mm), including any pre-coated adhesive layer.

B. Type A2 Material. Furnish Type A2 material conforming to ASTM D 4505, Level 1, Classes 2 or 3, , and that have a thickness of not less than 0.060 inch (1.52 mm), including any pre-coated adhesive layer.

C. Type A3 Material. Furnish Type A3 material conforming to ASTM D 4505, Level 1, Classes 2 or 3, skid resistance level A, and that have a minimum thickness at the thinnest portion of the cross-section of not less than 0.020 inch (0.50 mm), including any pre-coated adhesive layer.

Prequalify materials according to Supplement 1047. Use materials certified according to Supplement 1089.

740.06 Work Zone Pavement Marking. Furnish work zone pavement marking material conforming to ASTM D 4592, Type I (removable) or Type II (non-removable) with the following modifications:

A. Type I (removable): 0.030-inch (0.76 mm) minimum thickness.

B. Type II (non-removable): 0.015-inch (0.38 mm) minimum thickness.

Provide materials conforming to this specification. Receive approval from the Engineer.

740.07 Epoxy Pavement Marking Material. Ensure that the material supplied is a 100% solids two-part epoxy system capable of being applied at ambient temperature down to 50 F (10 C). Furnish a slow cure material capable of retaining reflective glass beads 740.09 type D, after application.

Furnish epoxy conforming to the following requirements:

A. Formulation. Furnish epoxy formulated as a Long Life Pavement Marking System, capable of providing a minimum of 4 years of performance, free of any peroxides and any Tri-methyolpropane Tri-acrylate) TMPTA and other multi-functional monomers. Ensure that the epoxy is designed to provide simple volumetric mixing ratio of its components (such as 2:1).

B. Epoxide Number. Ensure that the epoxide number of the epoxy resin is the manufacturer’s target value 0.05 as determined by ASTM D 1652 for both white and yellow Part A on a pigment free basis.

C. Amine Number. Ensure that the amine number of the curing agent (Part B) is the manufacturer’s target value 50 as per ASTM D 2074 on a pigment free basis.

D. Laboratory Drying Time. Ensure that the pavement marking material, when mixed in the proper ratio and applied at the properly prescribed wet film thickness at 75  2 F (24  0.5 C) and with the proper saturation of glass beads, exhibit a no tracking time of no greater than 40 to 45 minutes when tested according to ASTM D 711.

E. Field Time to No-Track. Furnish pavement marking material that will be in “no tracking condition” between 15 to 45 minutes. The “no tracking condition” will be determined by applying the markings and beads at the specification requirements to dry pavements at a low temperature of 45F(7C) and high temperature of 120F (49C). Run tests at the manufacturer’s highest and lowest recommended application humidity. The marking materials will be applied at the manufacturer’s recommended application temperature. The “no tracking” time will be determined by passing over the line with a passenger car at a speed of 25 to 35 mph (44 to 55 kmph) in a simulated passing maneuver. A line showing no visual deposition of the material to the pavement surface when viewed at a distance of 50 ft (15 m) will be considered as showing “no tracking” and conforming to this requirement for time to “no track”. Protect the line from tracking during the setting period by coning off or as shown on the plans.

F. Field Curing. Furnish epoxy pavement marking material capable of fully curing at a constant surface temperature of 45 F (7 C) or above.

G. Hardness. Furnish epoxy pavement marking materials, when tested according to ASTM D 2240, that have a Shore D Hardness of between 70 and 90. Allow samples to cure at room temperature 75  2 F (24  0.5 C) for a minimum of 24 hours and a maximum of 72 hours before performing the indicated test.

H. Certified test data. Provide a material manufacturer’s certified test data showing the material complies with the provisions of this specification. The provisions of a certification of compliance do not waive a state inspection, sampling, or testing.

I. Infrared Spectra. Supply a copy of the infrared spectra of each component on each lot number

J. Material Performance Qualifications. Ensure that the manufacturer has expertise and performance history including: completed and passed service tests according to Supplement 1047. ; verifiable installations; ample production capacity; proper facility; compliance with EPA regulations; verifiable quality control program; and has passed a minimum of 4 years of performance (durability and retroreflectivity) on concrete or asphalt surface in the State.

K. Condition in Container. Fed Std 141 No. 3011.2 Hand stirring by spatula. 5 minutes maximum

Prequalify materials according to Supplement 1047. Use materials certified according to Supplement 1089.

740.08 Heat-Fused Preformed Plastic Pavement Marking Material. Furnish heat-fused preformed plastic pavement marking materials pre-qualified according to Supplement 1047, and conforming to the following Type A, Pre-heated Pavement tape and Type B, Post-heated tape:

Type A90 and B90 - 90 mil thickness (2.29 mm)

Type A125 - 125 mil thickness (3.18 mm)

Type B125 - 125 mil thickness (3.18 mm)

Glass beads .740.09
The Department will field service test the pavement marking material and glass beads as a system. The Department will consider those systems performing satisfactorily for addition to the approved List. The Department reserves the right to perform random performance check sampling of materials.

Use materials certified according to Supplement 1089.

740.09 Glass Beads.

A. Type A. Furnish Type A glass beads for traffic paint conforming to Supplement 1008 and to AASHTO M 247, Type 1 without flotation properties but dual coated (for moisture resistance and adhesion), with the following exception: 4.6 Flotation Test.

Ensure that the glass beads for traffic paint are packaged in bags designated “740.02”. Use materials certified according to Supplement 1089.

B. Type B. Furnish Type B glass beads for polyester marking material conforming to AASHTO M 247, Type 1 with 50  5 percent flotation coating and ensure that a 50  5 percent moisture resistant coating is retained on each sieve, with the following exception: 4.6 Flotation Test. Ensure that the minimum percent floating equals 90 of flotation coated beads or 40.5 percent of total mixture.

Ensure that the glass beads for polyester marking material are packaged in bags designated “POLY”.

Use materials certified according to Supplement 1089.

C. Type C. Furnish Type C glass beads for thermoplastic material. Ensure that glass beads dropped on thermoplastic pavement marking material meet the following specification:

Sieve Size	Percent Retained
No. 16 (1.18 mm)	3 max
No. 20 (850 m)	5 to 20
No. 40 (425 m)	65 to 95
No. 50 (300 m)	0 to 5
Refractive Index	1.50 to 1.60
Roundness	80 min
Coating	Moisture Resistant

Ensure the glass bead packaging is clearly marked “THERMO”

Use materials certified according to Supplement 1089.
D. Type D. Glass beads for Epoxy Pavement Marking.

Ensure that the glass bead packaging clearly indicates EPOXY - SIZE I or EPOXY SIZE II.

Ensure that the glass beads have the following gradation when tested according to Supplement 1089.

SIZE I		SIZE II
Sieve Size	Percent Retained	Sieve Size	Percent Retained
No. 10 (2.00 mm)	0	No. 20 (850 m)	0 to 5
No. 12 (1.70 mm)	0 to 5	No. 30 (600 m)	5 to 20
No. 14 (1.40 mm)	5 to 20	No. 50 (300 m)	30 to 75
No. 16 (1.18 mm)	40 to 80	No. 80 (180 m)	9 to 32
No. 18 (1.00 mm)	10 to 40	No. 100 (150 m)	0 to 5
No. 20 (850 m)	0 to 5	pan	0 to 2
Pan	0 to 2

Reflective Media: Ensure that the glass beads are smooth, clear, free from any air inclusions, and scratches that might affect their functions as a retro-reflective media, and that have the characteristics listed below.

Roundness (Percent by Weight): Ensure that not more than 20 percent of the glass beads are irregular or fused spheroids and that at least 80 percent of the beads are true beads.

Index of Refraction: Ensure that the refractive index of the beads is a minimum of 1.50 as determined by the liquid immersion method at 77 F (25 C). Ensure that the silica content of glass beads is not less than 60 percent.

Coating: Furnish Size I glass beads that are coated with a silane-type adherence coating to enhance its embedment in, and adherence to the applied binder film. Ensure that the coated beads emit a yellow-green fluorescence when tested by the Dansyl Chloride test procedure. Furnish Size II glass beads that are treated with a moisture-proof coating. Ensure that both types of glass beads show no tendency to absorb moisture in storage and remain free of clusters and lumps. Ensure that they flow freely from the dispensing equipment at any time when surface and atmosphere conditions are satisfactory for marking operations.

Determine the moisture-resistance of the glass beads on the basis of the following test:

Place 2.2 pounds (1 kg) of beads in a washed cotton bag, having a thread count of 50 per square inch (8/cm²) (warp and woof) and immerse the bag in a container of water for 30 seconds. Remove the bag and force the excess water from the sample by squeezing the bag. Suspend and allow the to drain for two hours at room temperature 70 to 72 F (21 to 22 C). After draining, mix the sample in the bag by shaking thoroughly. Transfer a sample slowly to a clean, dry glass funnel having a stem 4 inches (100 mm) in length, with a 3/8-inch (10 mm) inside diameter stem entrance opening, and a minimum exit opening of 1/4 inches (6 mm). Ensure that the entire sample flows freely through the funnel without stoppage. When first introduced to the funnel, if the beads clog, it is permissible to tap the funnel to initiate flow.

Use materials certified according to Supplement 1089.

748 WATER MAIN AND SERVICE BRANCH MATERIAL

748.00 Acceptance. Follow the requirements listed in each 748 section.

748.01 Ductile Iron Pipe, Joints, and Fittings. Furnish ductile iron pipe conforming to ANSI/AWWA C151/A21.51 and to ANSI/AWWA C150/A21.50 for thickness design. Furnish pipe with a cement mortar lining conforming to ANSI/AWWA C104/A21.4. Furnish gaskets conforming to ANSI/AWWA for each length of pipe and suitable for the type of joint of the pipe. Ship gaskets in a separate container.

Furnish push-on joints, mechanical joints, and boltless restrained joints conforming to ANSI/AWWA C111/A21.11. For restrained joints, ensure that the restraint is an approved design that provides a positive lock against joint separation. Steel locking segments molded into a gasket to grip the pipe do not meet the requirements for this joint.

Ball and socket joints are suited for underwater installations. The Contractor may use ball and socket joints for other types of installations where an appreciable amount of joint deflection and a positive lock against joint separation are required.

Manufacture fittings for ductile iron pipe according to ANSI/AWWA C110/A21.10 or ANSI/AWWA C153/A21.53, and ANSI/AWWA C111/A21.11. For fittings 16 inches (406 mm) or larger, use ductile iron only. Ensure that fittings are cement mortar lined according to ANSI/AWWA C104/A21.4.

Furnish materials according to the Department’s Qualified Products List (QPL).

748.02 Polyvinyl Chloride (PVC) Pipe, Joints, and Fittings. Furnish PVC pipe conforming to AWWA C 900, AWWA C 905, AWWA C909, or ASTM D 2241. Furnish push-on type pipe joints conforming to ASTM D 3139 with a thickened bell and with a rubber gasket conforming to ASTM F 477.

Use PVC, PE, or PB pipe and couplings, and solvent cements made from compounds that are tested and certified as suitable for potable water distribution products by the National Sanitation Foundation (NSF) Testing Laboratory or the Canadian Standards Association Testing Laboratory, or any other similarly accredited testing agency acceptable to the Laboratory. Do not use PVC, PE, or PB pipe and couplings, or solvent cements containing any ingredient in an amount that has been demonstrated to migrate into water in quantities considered to be toxic, as tested according to Sections 3 and 4 of NSF Standard Number 14.

Furnish materials according to the Department’s Qualified Products List (QPL).

748.03 Polyethylene (PE) Service Branches and Fittings. Furnish PE service branches and fittings conforming to AWWA C901.Furnish material with plain ends conforming to the potable waterline requirements specified in 748.02.

Furnish materials according to the Department’s Qualified Products List (QPL).

748.05 Copper Service Branches and Fittings. Furnish copper service branches conforming to ASTM B 88 (ASTM B 88M), Type K. Assemble branches using flare-type compression fittings conforming to AWWA C800. Ensure a minimum working pressure for the branches of 150 pounds per square inch (1.0 MPa). Use either coil type (temper 060 annealed) or drawn type (temper H) material.

Furnish high-quality copper brass fittings with AWWA C800 dimensions.

Furnish materials according to the Department’s Qualified Products List (QPL).

748.06 Steel Pipe Encasement. Furnish steel casing pipe conforming to ASTM A 139/A 139M, Grade B or ASTM A 53, Grade B, that is galvanized on exterior and interior surfaces as specified in Section 711.02. Furnish the manufacturer’s certification. Steel casing pipe shall have a minimum wall thickness as shown below:

Pipe Diameter		Wall Thickness	Wall Thickness
(in)	(mm)	Designation	(in)	(mm)
4 to 10	100 to 260	Standard	0.237 to 0.365	6.02 to 9.27
12 to 22	300 to 560	Standard	0.375	9.53
24 and larger	600 and larger	Extra-strong	0.500	12.7

For steel casing pipe specified to be bored or jacked, provide ungalvanized pipe with the largest wall thickness.

748.07 Polyethylene Encasement. Furnish 8-mil (200 m) thick polyethylene encasement material conforming to ANSI/AWWA C105/A21.5.

748.08 Gate Valve and Valve Box. Furnish ductile iron gate valves conforming to AWWA C509 resilient seated.

Gate valves shall open counter-clockwise. Use valves suitable for push-on and mechanical joints for ductile iron pipe and for push-on joints for PVC pipe.

Furnish cast iron valve boxes consisting of adjustable two or three-piece with cover and with a base corresponding to the size of the valve. Use heavy-duty type valve boxes for locations within existing or proposed pavement, driveway, or other traveled areas. Ensure that valve boxes are coated with an asphaltic coating by the manufacturer. The cover shall have the word “WATER” cast in it.

Furnish materials according to the Department’s Qualified Products List (QPL).

748.09 Inserting Valve and Valve Box. Furnish inserting valves that operated like ordinary gate valves, with the same gate and seating assembly as AWWA C509 gate valves. Furnish material that consist of a two-piece sleeve for assembly around the main the valve, and a valve box conforming to 748.08. Furnish the equipment necessary to drill the main wall and insert the valve according to the manufacturer’s recommendations.

Furnish materials according to the Department’s Qualified Products List (QPL).